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Testing & Laboratory

Construction Materials Testing

With its subgroups, experiments and associated standards.

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Scope

Subgroups within Construction Materials Testing

Each group lands in its own section on the same page; The full list of experiments is there.

Malzemeler

Building Components

Performans

Construction Materials Testing — What Does This Testing Field Cover?

The section below describes how the field of Construction Materials Testing works. The conditions, sample requirements and acceptance criteria of the individual tests in this field are given on the relevant test pages.

Construction materials testing shows whether a product performs the function it takes on within the structure. A wide field is gathered in this family, from the compressive strength of concrete to the thermal transmittance of glass, from sieve analysis of aggregate to the watertightness of windows.

What sets this family apart from the others is that the result turns directly into a REGULATORY DECLARATION. For products covered by construction products legislation a declaration of performance (DoP) is mandatory, and every essential characteristic in the declaration rests on a test result. Reaction-to-fire class, thermal conductivity, compressive strength, water permeability and release of dangerous substances are declared in this way. The declaration is a legal text carrying the manufacturer's signature; the test record behind it is the first document requested in an inspection.

The second distinguishing feature is that the product is assessed over its SERVICE LIFE. An electronic device runs for five years; a building component stays in place for fifty and is exposed throughout that time to freeze-thaw cycles, UV, moisture, chemical attack and load. Durability tests (freeze-thaw, carbonation, alkali-silica reaction, ageing) therefore carry as much weight in this field as classical strength tests.

Tests are separated by material type and each group has its own set of standards: cement and concrete, aggregate, masonry units, wood-based panels, thermal insulation, glass and glazing units, ceramic tiles, floor coverings, screeds, joint fillers and coating systems. Where the product will be installed determines which set applies — the same panel is assessed against different standards on a wall and on a floor.

Factory production control (FPC) is a continuous component of the field. CE marking on a construction product is not obtained with a single test and then left; the manufacturer must set up a system showing that it monitors production consistency, takes samples regularly and intervenes when there is a deviation. Depending on the product group, this system may have to be audited by a notified body.

Site testing is a separate body of work. In the laboratory the product is approved; on site it is checked that the product really is of the declared class and that it has been applied correctly. Fresh concrete slump, cylinder sampling, aggregate sieve analysis and in-situ watertightness tests fall within this scope.

Method groups in this field

  • Concrete and cement

    Slump, air content and unit weight in fresh concrete; compressive and flexural strength, water permeability and freeze-thaw resistance in hardened concrete. For cement, compressive strength, setting time and composition analysis.

  • Aggregate

    Sieve analysis, particle shape, Los Angeles abrasion resistance, freeze-thaw, alkali reactivity and density/water absorption.

  • Thermal and energy performance

    Thermal conductivity and thermal resistance, calculation of thermal transmittance (U value) in glazing units, solar energy transmittance.

  • Facade and joinery

    Air permeability, watertightness and wind load resistance in windows and doors; fire performance in facade systems.

  • Fire performance

    Reaction-to-fire classification and fire resistance tests; these are two separate concepts and are addressed by separate standards.

  • Masonry, tile and flooring

    Compressive strength, water absorption, abrasion resistance, slip resistance, stain and chemical resistance.

  • Emissions and dangerous substances

    Formaldehyde release from wood-based panels, VOC emissions from construction products, leaching behaviour of aggregates and waste.

Commonly confused in this field

  • REACTION to fire and RESISTANCE to fire are different concepts: one describes the material's contribution to a fire, the other how long a component holds the fire back.
  • A declaration of performance is not a certificate; it is the manufacturer's declaration. Notified body involvement varies with the product group and the assessment system.
  • A test result is valid for the mounting arrangement in which the product was tested. A different substrate, a different thickness or a different joint detail may require reassessment.
  • A site sample and a laboratory sample are not the same thing. A concrete cylinder taken on site also reflects application and curing conditions; it does not replace product approval.
  • ASTM and EN construction standards measure similar quantities with different specimens and scales; the results cannot be converted one-to-one.

Which decisions these results support

  • Declaration of performance (DoP) and CE marking
  • Establishing and maintaining the factory production control system
  • On-site conformity control of concrete, aggregate and workmanship
  • Meeting fire and energy performance requirements
  • Verifying the technical items in the project and tender specification

Sectors

In which sectors is Construction Materials Testing used?

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