What Is Weld Micro Examination?
Weld micro examination is an examination in which a section of the welded joint is prepared metallographically and examined at high magnification, assessing the microstructures of the weld metal, the heat-affected zone and the base metal.
Purpose of Weld Micro Examination
The purpose is to verify that the weld heat input does not cause an unacceptable change in the microstructure (excessive grain growth, hard-phase formation, micro-cracking).
Which Products Is Weld Micro Examination Applied To?
- Pressure-vessel welds
- Stainless-steel welds
- High-strength-steel welds
- Welding-procedure-qualification specimens
In Which Sectors Is Weld Micro Examination Used?
Standards Related to Weld Micro Examination
- ISO 17639
- ASTM E3
- ASTM E407
- ISO 15614 series
Weld Micro Examination Conditions
- Section
- Perpendicular to the weld axis; sized to include the region of interest
- Preparation
- Metallographic cutting, mounting, polishing
- Etching
- Etchant appropriate to the material
- Magnification
- According to the region examined; reported
Equipment for Weld Micro Examination
- Metallographic specimen-preparation line
- Inverted metallurgical microscope
- Image-recording system
- Microhardness tester (supporting)
Sample Requirements for Weld Micro Examination
- The section must include the heat-affected zone
- Thermal damage must not occur during cutting
- Edge retention must be ensured
- The etchant must be appropriate for both the base metal and the weld metal
Duration of Weld Micro Examination
Typically 1–2 days.
Weld Micro Examination Procedure
- 1A section is taken from the weld and mounted.
- 2Graded polishing is applied.
- 3It is etched with the appropriate etchant.
- 4The weld metal, heat-affected zone and base metal are examined.
- 5Images are recorded and assessed.
Weld Micro Examination Acceptance Criteria
The acceptance criterion is defined in the qualification standard or specification: the absence of an unacceptable microstructure or discontinuity.
Evaluation of Results
Since the heat-affected zone is narrow, the section location and magnification chosen determine the finding. A microhardness profile supports the microstructural assessment.
Weld Micro Examination Report
- Applied standards
- Section location
- Etching conditions
- Zone-by-zone microstructure images
- Assessment and interpretation
Accreditation
EUROLAB holds internationally recognised accreditation obtained from accreditation bodies party to the IAF and ILAC multilateral recognition arrangements, under ISO/IEC 17025 for laboratory testing, ISO/IEC 17020 for inspection and surveillance, and ISO/IEC 17021-1 and ISO/IEC 17065 for system and product certification. This chain ensures the reports and certificates issued are accepted worldwide.
Whether this test can be offered within accredited scope depends on your product and the standard applied; since accreditation is method-based, the scope is confirmed in writing at the quotation stage.
Scope and authorisationsRelated Regulations
- ISO 15614 welding-procedure qualification
Metal and Metallurgy Testing — What Does This Testing Field Cover?
The section below describes the field that the Weld Micro Examination test belongs to; the conditions and acceptance criteria of this particular test are given in the sections above. The scope specific to your product is confirmed in writing at the quotation stage.
Metal and metallurgical testing determines the load a metal or a welded joint can carry, how it fails and what its internal structure looks like. The output of this family is often not about the product itself but about the identity of the MATERIAL: is the steel really of the declared grade, does the weld seam deliver the strength the design assumes, does the casting contain an unacceptable internal defect?
The practical importance of the field comes from the fact that a metal part rarely fails gradually. A plastic part deforms, ages, cracks and usually gives warning. A weld seam or a fastener, by contrast, often breaks without warning — especially where fatigue and brittle fracture are involved. That is why in fields such as pressure equipment, lifting gear, structural steel and pipelines, material testing is a requirement of REGULATION rather than of design.
The family brings together three groups of methods, and each answers a different question. Mechanical tests quantify how the material behaves under load. Non-destructive examination looks for defects without damaging the part. Metallography and chemical analysis explain why the material behaves the way it does — through grain structure, phase distribution, inclusion content and alloy composition.
The acceptance criterion for these tests almost never comes from the test standard, and this is the key to understanding the field. The test standard says how the measurement is to be made; the acceptable values come from the product standard, the material grade or the fabrication code. ISO 6892-1 tells you how to run a tensile test; EN 10025 tells you what yield strength that steel must deliver. When reading a report, the product standard it was assessed against is essential.
Sampling is an inseparable part of the result in this field. Two specimens taken from the same heat may give different values depending on the direction and location they were taken from; in rolled products, specimens parallel and perpendicular to the rolling direction produce different results. Product standards therefore also govern sampling location and orientation, and the report must document this.
Method groups in this field
Mechanical tests
Tensile, compression, bending, notch impact (Charpy), hardness (Brinell, Vickers, Rockwell), fatigue, creep and fracture toughness. These give the behaviour of the material under load in numerical form.
Non-destructive examination
Radiography, ultrasonic examination, penetrant, magnetic particle and visual examination. It looks for surface and internal defects without damaging the part and is an indispensable step in welded fabrication.
Metallography
Specimen preparation, etching and microscopic examination. Grain size, phase distribution, inclusion content, case depth and the weld heat-affected zone are assessed.
Chemical analysis
Alloy composition is verified by optical emission spectrometry and wet chemistry; confirmation of the material grade runs through this step.
Corrosion behaviour
Salt spray, pitting and crevice corrosion and intergranular corrosion tests. In stainless steels these can indicate the quality of the heat treatment.
Commonly confused in this field
- A material certificate (such as EN 10204 3.1) is not a test report; it is the manufacturer's declaration. In critical applications independent verification is carried out, and the two must not be confused.
- ASTM and ISO tensile tests measure the same quantities but use different specimen geometries; the results are not treated as directly equivalent, and whichever the specification calls for is the one applied.
- Conversion tables between hardness and strength are APPROXIMATE. Calculating yield strength from hardness is not sufficient evidence for material acceptance.
- In non-destructive examination, "no defect found" does not mean there is no defect; defects below the detection limit of the method may be present. The report must state the method applied and the sensitivity level.
- A weld seam passing does not show that the welder or the procedure is qualified; these are separate processes.
Which decisions these results support
- Verifying the material certificate and accepting incoming material
- Approving welded fabrication; welder and procedure qualification
- Manufacturing control of pressure equipment and structural components
- Failure analysis and determining the root cause of field damage
- Verifying heat treatment and surface treatment processes
Related Tests
Frequently Asked Questions About Weld Micro Examination
According to which standard is Weld Micro Examination made?
Weld Micro Examination is executed in scope ISO 17639, ASTM E3, ASTM E407 and ISO 15614 series. The limit values and acceptance criteria to be applied are defined in the product standard; The version valid for your product is confirmed in writing at the offer stage.
Which products does Weld Micro Examination apply to?
Mainly applied to Pressure-vessel welds, Stainless-steel welds, High-strength-steel welds and Welding-procedure-qualification specimens. Whether your product is included in the scope is determined by examining its technical specifications and intended use.
Under what conditions is Weld Micro Examination done?
The determining parameters are: Section — Perpendicular to the weld axis; sized to include the region of interest, Preparation — Metallographic cutting, mounting, polishing and Etching — Etchant appropriate to the material. The full terms are in the "Test Conditions" section on the page and vary depending on the product standard.
What kind of sample is needed for Weld Micro Examination?
The section must include the heat-affected zone, Thermal damage must not occur during cutting and Edge retention must be ensured. The number of samples is determined according to the product standard and the scope to be reported.
How long does Weld Micro Examination take?
Typically 1–2 days. This duration belongs to the experiment itself; sample preparation, queuing and reporting are also evaluated. A realistic schedule for your product is given in the offer.
What is the Weld Micro Examination result called "appropriate"?
The acceptance criterion is defined in the qualification standard or specification: the absence of an unacceptable microstructure or discontinuity.