What Is Packaging Compatibility?
The packaging compatibility study examines whether the product and packaging affect each other. There are two directions: transfer from product to packaging (packaging swelling, colour change, deformation), and transfer from packaging to product (migration of plasticiser, monomer, or dye components into the product).
Purpose of Packaging Compatibility
The purpose is to show that the product can safely remain in its packaging over its shelf life. Substances migrating from the packaging are addressed separately in the product safety assessment; this study feeds into that assessment.
Which Products Is Packaging Compatibility Applied To?
- Products sold in plastic bottles and tubes
- Pump and airless packaging
- Aerosol products
- Makeup packaging and applicators
- Packaging components in direct skin contact
In Which Sectors Is Packaging Compatibility Used?
Standards Related to Packaging Compatibility
- EU 1223/2009 (product information file and safety assessment)
- Cosmetics Europe packaging compatibility guidelines
- ISO 11930 (preservation efficacy — repeated on packaging change)
- Relevant plastic material migration methods (where applicable)
Packaging Compatibility Conditions
- Saklama
- Same temperature handles as stability study
- Position
- Samples are stored in upright, inverted and horizontal positions
- Quantities monitored
- Mass loss, leakage, deformation, color and odor change, valve/pump function
- immigration review
- If necessary, analysis of substances passing from the packaging to the product
Equipment for Packaging Compatibility
- Stability chambers
- Precision balance (mass-loss monitoring)
- Chromatography systems (migration analysis)
- Pump and valve function test setup
- Visual inspection setup
Sample Requirements for Packaging Compatibility
- The product must be sent in its original, unopened packaging.
- Batch number, manufacturing and expiry dates must be stated.
- The ingredients list (INCI) and formulation information, if any, must be shared.
- The required quantity varies by number of analyses; confirmation must be obtained before shipment.
- Light- and temperature-sensitive products must be transported under suitable conditions.
Duration of Packaging Compatibility
The study is conducted alongside the stability programme; the real-time arm continues for the declared shelf life.
Packaging Compatibility Procedure
- 1The product and final packaging components are defined.
- 2Samples are stored in different orientations and temperature arms.
- 3Initial mass and appearance are recorded.
- 4Mass, appearance and function are examined at defined time points.
- 5Leakage and deformation are assessed.
- 6Migration analysis is performed if required.
- 7Findings are transferred to the product information file.
Packaging Compatibility Acceptance Criteria
The acceptance criterion for cosmetic products does not come from a single test but from the product's safety assessment report and the regulation. EU 1223/2009 and the Cosmetics Regulation define prohibited and restricted substances, microbiological expectations, and labelling requirements; this page therefore does not give a fixed limit.
Evaluation of Results
Assessment relies on the packaging maintaining its integrity and function, and no packaging-induced change occurring in the product. If migration is found, the toxicological assessment of the migrated substance is made by the safety assessor.
Packaging Compatibility Report
- Product name, batch number, and packaging information
- Sample receipt date and storage conditions
- Method applied and reference standard
- Test conditions and conditioning, if any
- Measurement results and units
- Measurement uncertainty (if requested)
- A statement that the result applies only to the specimen submitted for testing
Accreditation
EUROLAB holds internationally recognised accreditation obtained from accreditation bodies party to the IAF and ILAC multilateral recognition arrangements, under ISO/IEC 17025 for laboratory testing, ISO/IEC 17020 for inspection and surveillance, and ISO/IEC 17021-1 and ISO/IEC 17065 for system and product certification. This chain ensures the reports and certificates issued are accepted worldwide.
Whether this test can be offered within accredited scope depends on your product and the standard applied; since accreditation is method-based, the scope is confirmed in writing at the quotation stage.
Scope and authorisationsRelated Regulations
- EU 1223/2009 Cosmetic Products Regulation
- Cosmetics Regulation (Türkiye)
- Cosmetic Product Safety Report (CPSR) requirements
- ISO 22716 (good manufacturing practice in cosmetics)
Kozmetik Testleri — What Does This Testing Field Cover?
The section below describes the field that the Packaging Compatibility test belongs to; the conditions and acceptance criteria of this particular test are given in the sections above. The scope specific to your product is confirmed in writing at the quotation stage.
Cosmetics testing shows that a product stays microbiologically safe throughout its use, delivers the performance it claims and contains no restricted substances. There is NO PRODUCT APPROVAL in this family: no authority approves a cosmetic product; responsibility rests entirely with the manufacturer and with the responsible person established in the EU.
This responsibility model shapes how the field works. Before the product is placed on the market a product information file (PIF) is prepared, a safety assessment (CPSR) is carried out and notification is completed. Inspection comes afterwards and asks for the file; if the file is incomplete the product is withdrawn from the market. Test reports form the evidence base of that file.
On the microbiological side there are two different questions and each is answered by a separate test. The CURRENT microbiological quality of the product is measured by enumeration and testing for specified microorganisms. The EFFECTIVENESS of the preservative system is examined by deliberately inoculating the product with microorganisms (challenge test): can the product resist repeated contamination throughout its use? A jar of cream is touched by a finger at every use; the preservative system must cope with that.
On the performance side, claim substantiation studies are carried out. For sunscreens, determination of SPF and UVA protection and measurement of water resistance are mandatory and are the basis of the value declared on the label. Evidence is also produced by in vivo or in vitro methods for claims such as moisturisation, appearance of wrinkles, hair care and colour retention.
On the chemical side, banned and restricted substances are screened: heavy metals, prohibited colorants, preservative concentrations, UV filter levels and contaminants such as nitrosamines. Products containing nanomaterials carry a separate notification obligation.
The BAN ON ANIMAL TESTING is the most defining constraint of the field. Animal testing cannot be carried out on finished products or ingredients, and a product tested on animals cannot be placed on the market. Alternative in vitro methods (reconstructed human skin models, cell culture based tests) are therefore at the centre of the field, and toxicological assessment rests largely on existing data, read-across approaches and in vitro results.
Stability and packaging compatibility studies determine shelf life and the period after opening (PAO). The interaction of the product with its packaging is also assessed: an active substance may migrate into the packaging, and substances that should not be present may pass from the packaging into the product.
On the process side, good manufacturing practice is demonstrated through ISO 22716; this is separate from product testing but a mandatory part of the file.
Method groups in this field
Microbiological quality
Enumeration of aerobic mesophilic bacteria, yeasts and moulds; testing for Pseudomonas aeruginosa, Staphylococcus aureus, Candida albicans and E. coli.
Preservative efficacy
Resistance of the preservative system to repeated contamination by challenge test (ISO 11930).
Sun protection
In vivo SPF determination, in vitro UVA protection determination, water resistance and critical wavelength measurements.
Chemical analysis
Heavy metals, banned and restricted substances, quantification of preservatives and UV filters, contaminant screening.
Safety assessment
In vitro irritation and sensitisation methods, toxicological risk assessment, exposure calculations.
Stability and compatibility
Real-time and accelerated stability, packaging compatibility, PAO determination, sensory and physicochemical monitoring.
Commonly confused in this field
- There is NO CE marking on cosmetics; conformity is demonstrated through the PIF, the safety assessment and notification.
- The responsible person must be established in the EU; unless the exporter arranges this, the product cannot be placed on the market.
- Microbiological quality and preservative efficacy are different tests; a product that comes out clean may still have a weak preservative system.
- The animal testing ban covers ingredients too; animal test data generated for another market creates a problem of use.
- An SPF claim must be supported by measurement; a formulation change requires a new measurement.
- A change of packaging may require the stability and compatibility studies to be repeated.
Which decisions these results support
- The product information file and the safety assessment
- Verification of the preservative system design
- Substantiation of SPF and efficacy claims
- Determining shelf life and the period after opening
- Compliance with destination market restrictions for export
Related Tests
Frequently Asked Questions About Packaging Compatibility
Why is it stored inverted and on its side?
Interaction changes when the product is in contact with the cap and gasket. The inverted position ensures the sealing elements are tested under real conditions.
Is the study repeated if the packaging supplier changes?
Yes. An identical-looking packaging item can have a different material composition; the compatibility and, if needed, preservation efficacy studies are renewed.