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American · standards body

ASTM G48

It is a standard published by ASTM International.

ASTMCorrosion Tests

About the Standard

Scope title: pitting and crevice corrosion of stainless steels

ASTM G48 is a standard published by ASTM International (ASTM). It publishes material, product and test method standards; it is the body most often turned to in corrosion, mechanical and materials testing.

See the other 199 codes from ASTM

Coverage areas

Corrosion Tests — What Does This Testing Field Cover?

The section below describes the field that code ASTM G48 belongs to; it is not the text of the standard or the regime itself. The scope title of the code is given above, and technical requirements are shared at the quotation stage.

Corrosion testing assesses under accelerated conditions how long metals and coatings last in a corrosive environment. The family contains two approaches, and the difference between them is the most important knowledge in the field: constant-condition tests and cyclic tests.

Constant-condition salt spray (ASTM B117, ISO 9227) maintains the same environment in the chamber throughout: the same salt concentration, the same temperature, a continuously wet surface. The strength of this approach is its REPEATABILITY; because the conditions are tightly defined, results from different laboratories come out close to one another. That is exactly the property wanted when monitoring production consistency and comparing suppliers.

But the real atmosphere is not constant. A surface gets wet, dries, warms, cools, takes UV and becomes soiled. The wet-dry cycle changes the corrosion mechanism: during drying the salt concentrates, oxygen access increases and corrosion accelerates. The form of damage on a continuously wet surface differs from that on a cyclically wetted one.

Cyclic tests (SAE J2334, VDA 233-102, ASTM G85, ISO 16701) imitate this variability and give results closer to the damage patterns seen in the field. The automotive sector has largely moved to this approach. The practical consequence is this: the same two coatings may RANK DIFFERENTLY in constant and cyclic tests; which test was applied determines the result.

No test in this family defines a DURATION OR ACCEPTANCE CRITERION. How many hours it is applied for and what level of damage is acceptable come from the product standard or the customer specification. The assessment scales are defined in separate standards: different scales are used for degree of rusting, blistering, creep from a scribe and loss of adhesion.

The damage looked for varies with the coating type. For metallic coatings, white rust (corrosion of the coating itself) and red rust (corrosion reaching the base metal) are reported separately, and specifications usually give a separate duration for each. On painted surfaces, creep from a scribe and blistering come to the fore.

Electrochemical methods are a separate body of work and answer a different question. Potentiodynamic polarisation, electrochemical impedance spectroscopy and pitting potential measurements reveal the MECHANISM and rate of corrosion within hours; chamber tests give the result visually over weeks. The two are complementary rather than alternatives.

Stainless steels have a special sub-body in the field: pitting and crevice corrosion and intergranular corrosion tests indicate the quality of the heat treatment and the condition after welding.

Method groups in this field

  • Constant-condition salt spray

    ASTM B117 and ISO 9227 (NSS); for repeatable comparison and process control.

  • Acidified and accelerated

    The AASS and CASS conditions of ISO 9227; preferred for decorative chromium-nickel coatings.

  • Cyclic corrosion

    SAE J2334, VDA 233-102, ASTM G85 and ISO 16701; approaches field behaviour through wet-dry cycles.

  • Humidity and condensation

    Steady damp heat, condensation and cyclic humidity tests; these reveal coating blistering.

  • Electrochemical

    Polarisation, impedance spectroscopy, pitting and crevice corrosion potential measurements.

  • Stainless steel specific tests

    Pitting and crevice corrosion, intergranular corrosion; indicators of heat treatment and weld quality.

  • Assessment scales

    Scales for degree of rusting, blistering, creep from a scribe and loss of adhesion; the ratings come from these standards.

Commonly confused in this field

  • Chamber hours cannot be converted into field life; there is no reliable conversion factor.
  • Constant and cyclic tests can produce different rankings; whichever the specification states is the one applied.
  • A corrosion report without a stated duration and acceptance criterion cannot be interpreted.
  • If the coating thickness is not reported, the result cannot be compared; thickness directly affects durability.
  • White rust and red rust say different things; the two must be reported separately.
  • The position and angle of the specimen in the chamber affect the result; standards govern this and the report must document it.

Which decisions these results support

  • Selection of the coating system and supplier approval
  • Process control of the coating line and lot acceptance
  • Evidence of durability for automotive and outdoor products
  • Assessment of field corrosion damage and warranty decisions
  • Verification of heat treatment and weld quality in stainless steel

Structure of the Code

Published by
ASTM
Serial number
G48
Part
without partition

Codes in the library without release year is kept. The current version changes over time; If the year is specified in your specification, that version is taken as basis, if not specified, the most current version is applied.

Scope

  • Corrosion Tests

Related Tests and Services

A test or service page tied to this code has not yet been published. At offer stage shared in writing.

Technical Requirements

Standard texts are copyright of the relevant organization; test condition, sample and acceptance criteria cannot be fitted here.

Technical requirements specific to your product, once we clarify the scope At offer stage shared in writing.

Related Standards

Frequently Asked Questions

Is this standard mandatory for my product?

Whether it is mandatory depends on the product group, the target market and the applicable legislation. Once you tell us your product and market, we clarify in writing whether this standard is required.

How long does the test process take?

Duration depends on the scope of the standard, the number of specimens and current capacity. The exact duration is shared, together with the specimen and scope details, at the quote stage.

Do you issue certification against this standard?

Which activity is carried out under which accreditation scope is separately confirmed at the application stage. Up-to-date scope information is published on our corporate page.

What happens if the standard I need is not here?

The library is based on a continuously growing inventory. If you cannot find the code you are looking for, you can send it through the quote form; we will assess the relevant scope and get back to you.

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