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Plastics Testing · Plastics tests

Flexural

ISO 178ASTM D790ISO 14125 (kompozitler)
Plastics Testing laboratory work

What Is Flexural?

The bending test was performed in which the rectangular cross-section sample was loaded in a three-point bending arrangement; It is the test in which bending strength, bending modulus and bending strain are determined.

Purpose of Flexural

The aim is to verify specification compliance by determining the stiffness and strength of the material under bending load.

Which Products Is Flexural Applied To?

  • injection plastic parts
  • Takviyeli termoplastikler
  • Sheet and panel materials
  • Kompozit numuneler

In Which Sectors Is Flexural Used?

PlasticsAutomotivePackagingConsumer Products

Standards Related to Flexural

  • ISO 178
  • ASTM D790
  • ISO 14125 (kompozitler)

Flexural Conditions

Specimen
Defined in the standard; Typical 80 × 10 × 4 mm at ISO 178
support span
Standard defined multiple of thickness (16 × thickness in ISO 178)
Loading speed
Defined in the standard; separate speed for module
Conditioning
23 °C ± 2 °C and 50 ± 10% relative humidity

Equipment for Flexural

  • Caliber universal tester
  • Three point bending fixture
  • Deformation measurement system
  • Conditioning room

Sample Requirements for Flexural

  • Sample dimensions and surface smoothness must comply with the standard
  • Support clearance should be adjusted according to thickness
  • Conditioning must be completed
  • The number of samples is usually at least five

Duration of Flexural

Typically 3–4 days including conditioning.

Flexural Procedure

  1. 1Samples are prepared and conditioned.
  2. 2Thickness and width are measured.
  3. 3The support span is adjusted.
  4. 4Loading is applied at the defined speed.
  5. 5The load-deflection curve is recorded.
  6. 6Flexural strength and modulus are calculated.

Flexural Acceptance Criteria

The acceptance criteria are the minimum bending strength and module values ​​given in the material standard.

Evaluation of Results

If the support span/thickness ratio does not comply with the standard, the shear effect will deflect the module. In unbreakable ductile materials, the standard requires reporting the value read at the defined unit strain.

Flexural Report

  • Standard applied
  • Sample dimensions and support clearance
  • Conditioning and speed
  • Flexural strength and modulus
  • Breaking behavior

Accreditation

EUROLAB holds internationally recognised accreditation obtained from accreditation bodies party to the IAF and ILAC multilateral recognition arrangements, under ISO/IEC 17025 for laboratory testing, ISO/IEC 17020 for inspection and surveillance, and ISO/IEC 17021-1 and ISO/IEC 17065 for system and product certification. This chain ensures the reports and certificates issued are accepted worldwide.

Whether this test can be offered within accredited scope depends on your product and the standard applied; since accreditation is method-based, the scope is confirmed in writing at the quotation stage.

Scope and authorisations

Related Regulations

  • Material product standards

Plastics Testing — What Does This Testing Field Cover?

The section below describes the field that the Flexural test belongs to; the conditions and acceptance criteria of this particular test are given in the sections above. The scope specific to your product is confirmed in writing at the quotation stage.

Plastics testing determines the mechanical, thermal and burning behaviour of a polymer material. Unlike metals, plastics are VISCOELASTIC: their behaviour depends on loading rate, temperature and moisture. The same material therefore gives different results under different conditions, and the test conditions are an inseparable part of the result.

The practical consequence of viscoelasticity is this: a plastic part continues to deform over time under a constant load (creep) and the stress it carries at constant deformation falls over time (stress relaxation). A screwed joint loosens, a clamp loses its clamping force, a shelf sags over time. A short-term tensile test does not show this behaviour; a long-term test or an accelerated model is needed.

Thermal behaviour is the second main axis. Melt flow rate indicates the processability of the material and lot-to-lot consistency; heat deflection temperature and the Vicat softening point give a rough limit for service temperature. Thermal analysis (DSC, TGA, DMA) reveals the identity of the material: glass transition temperature, melting behaviour, crystallinity, filler content and decomposition temperature.

Burning behaviour is the third axis and ties directly into product standards. The UL 94 class and the limiting oxygen index are written into the material data sheet; a particular class is required for the housing of an electrical appliance, while a different classification system applies to a construction product.

Ageing is the most frequently skipped part of the field. Plastics degrade under UV, heat, moisture and oxygen: colour changes, the surface cracks, impact strength falls. For a part intended for outdoor use, what matters is not its values on day one but its values after ageing. Xenon arc and fluorescent UV equipment accelerate this degradation and allow comparison.

The output of this family is usually written into the material data sheet, and product standards refer to that sheet. But there can be a difference between the data sheet value and the behaviour of the actual part: orientation formed during moulding, weld lines and internal stresses make the part behave differently from the specimen.

The use of recycled content has added a new question to the field. Recycled resin varies from lot to lot; mechanical properties, colour and burning behaviour can shift between batches. For a manufacturer using recycled material, incoming material control is therefore not a choice but a necessity.

Method groups in this field

  • Mechanical

    Tension, compression, bending, Charpy and Izod impact, hardness (Shore), creep and environmental stress cracking.

  • Thermal

    Melt flow index (MFI), heat deflection temperature (HDT), Vicat softening temperature, linear thermal expansion.

  • Thermal analysis

    Transition temperatures and crystallinity by DSC, composition and decomposition by TGA, dynamic mechanical behaviour by DMA.

  • Burning

    UL 94 classification, limiting oxygen index (LOI), glow wire and needle flame tests.

  • Ageing

    Accelerated ageing by xenon arc and fluorescent UV, hot air ageing, humidity and condensation.

  • Physical

    Density, water absorption, ash content, gas and water vapour permeability of films and sheets.

Commonly confused in this field

  • A plastics result without a stated test rate and temperature cannot be interpreted; viscoelastic behaviour depends on these parameters.
  • A specimen result does not transfer directly to the actual part; moulding orientation and weld lines are decisive.
  • HDT and Vicat values are NOT service temperatures; they are a rough indication of an upper limit and do not apply under load.
  • The UL 94 class depends on thickness; a different wall thickness requires re-verification.
  • For moisture-absorbing polymers (such as polyamide), results are misleading unless conditioning is carried out.
  • ASTM D638 and ISO 527 results are not directly equivalent; the specimen geometries and rate definitions differ.

Which decisions these results support

  • Material selection and supplier approval
  • Meeting the flammability and thermal requirements of the product standard
  • Verifying the use of recycled content and lot control
  • Moulding process control and lot consistency
  • Demonstrating ageing resistance for outdoor use

Related Tests

Frequently Asked Questions About Flexural

According to which standard is Flexural made?

Flexural is executed in scope ISO 178, ASTM D790 and ISO 14125 (kompozitler). The limit values ​​and acceptance criteria to be applied are defined in the product standard; The version valid for your product is confirmed in writing at the offer stage.

Which products does Flexural apply to?

Mainly applied to injection plastic parts, Takviyeli termoplastikler, Sheet and panel materials and Kompozit numuneler. Whether your product is included in the scope is determined by examining its technical specifications and intended use.

Under what conditions is Flexural done?

The determining parameters are: Specimen — Defined in the standard; Typical 80 × 10 × 4 mm at ISO 178, support span — Standard defined multiple of thickness (16 × thickness in ISO 178) and Loading speed — Defined in the standard; separate speed for module. The full terms are in the "Test Conditions" section on the page and vary depending on the product standard.

What kind of sample is needed for Flexural?

Sample dimensions and surface smoothness must comply with the standard, Support clearance should be adjusted according to thickness and Conditioning must be completed. The number of samples is determined according to the product standard and the scope to be reported.

How long does Flexural take?

Typically 3–4 days including conditioning. This duration belongs to the experiment itself; sample preparation, queuing and reporting are also evaluated. A realistic schedule for your product is given in the offer.

What is the Flexural result called "appropriate"?

The acceptance criteria are the minimum bending strength and module values ​​given in the material standard.

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