What Is Sand?
The sand exposure test is one in which the sample is exposed to sand particles at a defined concentration and air speed. It is assessed for surface erosion and mechanical clogging.
Purpose of Sand
The purpose is to verify that equipment operating in desert and sandy environments retains its function against surface erosion and sand ingress.
Which Products Is Sand Applied To?
- Defence and field equipment
- Aviation exterior components
- Engine air intake and filter systems
- Outdoor optical surfaces
In Which Sectors Is Sand Used?
Standards Related to Sand
- MIL-STD-810 Method 510
- RTCA DO-160 Section 12
- ISO 12103
Sand Conditions
- Kum tipi
- Grain size and composition defined in the standard
- air speed
- Defined in standard
- Konsantrasyon
- g/m³ defined in the standard
- Time
- Defined time for each exposed surface
Equipment for Sand
- sand blow tunnel
- Sand feed and concentration control
- Air speed measurement
- Surface and optical measurement instruments
Sample Requirements for Sand
- The sample must be placed in its actual orientation
- Initial surface condition and function must be recorded
- The surfaces to be exposed must be identified
Duration of Sand
Depends on the number of surfaces and duration; typically one working day.
Sand Procedure
- 1Sand type, concentration and air speed are set.
- 2The sample is placed in the tunnel.
- 3Sand is blown for the defined duration onto each surface.
- 4The sample is cleaned.
- 5Surface erosion and function are assessed.
Sand Acceptance Criteria
The acceptance criterion is defined in the specification: continuity of function and surface degradation not exceeding the defined limit.
Evaluation of Results
Surface roughness, optical transmittance loss and mechanical function are assessed together.
Sand Report
- Standard applied
- Sand type, concentration, air speed and duration
- Exposed surfaces
- Surface measurements and functional status
Accreditation
EUROLAB holds internationally recognised accreditation obtained from accreditation bodies party to the IAF and ILAC multilateral recognition arrangements, under ISO/IEC 17025 for laboratory testing, ISO/IEC 17020 for inspection and surveillance, and ISO/IEC 17021-1 and ISO/IEC 17065 for system and product certification. This chain ensures the reports and certificates issued are accepted worldwide.
Whether this test can be offered within accredited scope depends on your product and the standard applied; since accreditation is method-based, the scope is confirmed in writing at the quotation stage.
Scope and authorisationsRelated Regulations
- Defence and aviation equipment specifications
Environmental and Climatic Testing — What Does This Testing Field Cover?
The section below describes the field that the Sand test belongs to; the conditions and acceptance criteria of this particular test are given in the sections above. The scope specific to your product is confirmed in writing at the quotation stage.
Environmental testing shows whether a product withstands ambient factors such as temperature, humidity, pressure, solar radiation, dust, water and corrosive atmospheres. The aim is not to break the product but to bring forward, in ACCELERATED form, the conditions it will meet over its life.
Test profiles are derived from the product's real exposure, and that derivation is the actual engineering work of the field. A device operating in an enclosed office and one mounted on a pole are not tested with the same profile. The IEC 60068 series defines general methods, MIL-STD-810 military profiles, RTCA DO-160 aviation profiles and the ISO 16750 series location-based automotive profiles. A test applied without a profile selection produces both unnecessary cost and false confidence.
Temperature tests simulate three separate phenomena and all three produce different failure modes. Steady high/low temperature tests whether the material can operate at that temperature. Temperature CYCLING creates fatigue at joints between materials with different expansion coefficients — solder cracks appear here. Thermal SHOCK intensifies this effect through an abrupt transition.
There is a distinction in humidity testing too. Steady damp heat shows the diffusion of moisture into the material and its effect on insulation properties. Cyclic damp heat creates condensation: water droplets form on the cooling surface, and this is far more aggressive than dry humidity. Water ingress into enclosures, increased leakage current and corrosion usually appear in the cyclic test.
Dust and water protection is a separate body of work and is expressed by the IP code. The point to note here is that an IP test is not a DURABILITY test: it shows that protection is provided under defined and short-duration conditions, not resistance to long-term immersion or pressure washing.
The most common mistake in this family is translating a test result directly into a LIFE PREDICTION. Accelerated tests are designed for comparison and design verification; a reliable conversion between hours in a chamber and years in the field can only be established with a material-specific acceleration model calibrated against field data.
Functional monitoring determines the value of the test. Keeping a product in a temperature chamber and then switching it on does not show what happened DURING the test. In critical applications the product is operated throughout the test and its parameters are monitored; intermittent faults that appear and disappear can only be caught this way.
Method groups in this field
Temperature
Dry heat, cold, change of temperature and thermal shock; steady and cyclic profiles.
Humidity
Steady damp heat and cyclic damp heat; cycles with condensation are more aggressive.
Water and dust
IP protection tests: dripping, spraying, jets, immersion and dust tightness.
Radiation and ageing
Accelerated ageing by xenon arc and fluorescent UV, solar radiation simulation.
Pressure and altitude
Low pressure (altitude) and rapid pressure change tests.
Corrosive atmosphere
Salt spray, mixed flowing gas corrosion (simulating industrial atmospheres), mould and fungus tests.
Commonly confused in this field
- Test duration cannot be converted into field life; a conversion made without an acceleration model is misleading.
- Temperature cycling and steady temperature produce different failure modes; neither replaces the other.
- If the product is not operated during the test, intermittent faults remain invisible; functional monitoring determines the value of the test.
- IP protection is not evidence of durability; it shows protection under defined and short-duration conditions.
- A test applied without profile selection both increases cost and gives false confidence.
- The mounting and orientation arrangement affects the result; the report must document it.
Which decisions these results support
- Design verification and qualification
- Declaration of the protection class and operating temperature range
- Reproducing field failures in the laboratory and root cause analysis
- Supplier component approval
- Decisions on warranty period and storage conditions
Related Tests
Frequently Asked Questions About Sand
According to which standard is Sand made?
Sand is executed in scope MIL-STD-810 Method 510, RTCA DO-160 Section 12 and ISO 12103. The limit values and acceptance criteria to be applied are defined in the product standard; The version valid for your product is confirmed in writing at the offer stage.
Which products does Sand apply to?
Mainly applied to Defence and field equipment, Aviation exterior components, Engine air intake and filter systems and Outdoor optical surfaces. Whether your product is included in the scope is determined by examining its technical specifications and intended use.
Under what conditions is Sand done?
The determining parameters are: Kum tipi — Grain size and composition defined in the standard, air speed — Defined in standard and Konsantrasyon — g/m³ defined in the standard. The full terms are in the "Test Conditions" section on the page and vary depending on the product standard.
What kind of sample is needed for Sand?
The sample must be placed in its actual orientation, Initial surface condition and function must be recorded and The surfaces to be exposed must be identified. The number of samples is determined according to the product standard and the scope to be reported.
How long does Sand take?
Depends on the number of surfaces and duration; typically one working day. This duration belongs to the experiment itself; sample preparation, queuing and reporting are also evaluated. A realistic schedule for your product is given in the offer.
What is the Sand result called "appropriate"?
The acceptance criterion is defined in the specification: continuity of function and surface degradation not exceeding the defined limit.